There’s something deeply satisfying about a thick grilled sausage with a crackling skin and a juicy, warm center. The problem is just that the grill is rarely ready to go on an ordinary Tuesday, and the pan leaves behind a grease-spattered stove that nobody wants to wipe down afterward.

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The air fryer solves both problems. The hot air circulates all the way around the sausage, so the skin tightens up and turns crispy while the meat inside holds onto its juices. No lighting a fire, no oil, no sausages rolling away from you in the pan. Five minutes of prep, twelve minutes at 190 degrees — and you’re left with grilled sausages that taste like a summer evening in the middle of an ordinary week.
Estimated reading time: 4 minutes
Table of Contents
Table of Contents:
Why I love grilled sausages in the air fryer
The grilled sausage is one of those dishes where the air fryer really shows what it can do. The big advantage is the even heat: where a pan only hits the sausage on two sides at a time, the air fryer works all the way around. The result is a sausage with an even color and a skin that gives that little crackle when you bite into it.
Then there’s the pace. The whole dish is on the table in 17 minutes, 5 of which go into getting out sausages, buns, and toppings. The last 12 minutes the air fryer handles on its own, while you set the table or slice onions. It’s the kind of dinner that doesn’t require you to stand guard at the stove.
The difference between air fryer, grill, and pan
On the grill, the sausage gets a smoky flavor, but also a tendency to turn black on one side and stay lukewarm on the other if you don’t watch it. In a pan, the two bottom sides turn out fine, while the top never really gets any color. The air fryer lands somewhere in between: it gives the same dry, direct heat as the grill, but evenly distributed, and you only need to turn the sausages once along the way. You lose a bit of the smokiness — in return you get a result you can repeat precisely every single time.
My kitchen test of grilled sausages
I’ve tested the grilled sausages in my Cosori Dual Blaze, and 190°C is the point where the skin tightens up without splitting. At 12 minutes with one flip halfway through, the core temperature hit 70°C, and that’s exactly where the sausage is heated through and still juicy. Go longer, and the fat starts to render out, leaving you with a dry sausage in a nice skin.
I also tried filling the basket completely to save a batch. That was a mistake: the sausages sat close together, the steam couldn’t escape, and the skin turned soft instead of crispy. Two batches with air between them takes longer on paper, but the difference in result is big enough that I never do it any other way.
Place the sausages at least a centimeter apart, and don’t prick holes in them — every hole is a direct channel out for all the juice.
Tips and tricks from the author: Morten Jensen
The typical mistakes and how to avoid them
The mistake I see most often is an overcrowded basket. If the sausages are packed shoulder to shoulder, the moist air can’t escape, and they end up steaming instead of frying. Give them space all the way around, and run two batches instead. The second classic mistake is pricking holes in the sausages, the way many have learned to do with boiled sausages. In the air fryer, every hole means juice and fat run out into the basket instead of staying in the meat — put them in whole. The third mistake is turning up the heat to speed things up. At temperatures higher than 190°C, the skin splits long before the core reaches 70°C, and you end up with a sausage that’s burnt outside and lukewarm inside. Keep the temperature steady, and let the 12 minutes do the work.
How to serve grilled sausages
The grilled sausage is a grateful dish, because it suits both the quick meal and the slightly more laid-out lunch. Here are the combinations that most often end up on my table:
- In a toasted hot dog bun with fried onions, cucumber salad, and a stripe of mustard
- With homemade fries from the air fryer and a cold remoulade
- On a platter with potato salad, pickled red onions, and coarse bread
- Sliced into a pasta salad with crisp vegetables and herb dressing
- With a baked potato, herb butter, and a simple green salad
Storage and reheating
If you have leftover sausages, let them cool and store them in an airtight container in the fridge, where they’ll keep for three to four days. Reheat them in the air fryer rather than the microwave — the microwave makes the skin tough, while the air fryer makes it crispy again. A couple of minutes at 190°C is plenty, and remember you’re after a sausage that’s heated through, not a fresh frying. Cold grilled sausages sliced up are also excellent in tomorrow’s lunchbox, by the way.
Grilled sausages in the air fryer aren’t a reinvention of the sausage, but they are the easiest route to the version most of us actually want: crispy skin, juicy center, and no washing up beyond the basket. Set it to 190°C, and let the rest take care of itself.
FAQ
Thick grilled sausages need about 12 minutes at 190°C. Flip them once halfway through, and check that the core temperature has reached 70°C before serving. With prep time included, you’re done in 17 minutes total.
No. The holes let juice and fat run out into the basket, and the sausage turns dry. Put them in whole — the skin easily handles the circulating heat at 190°C.
Almost always because the basket is too full. If the sausages are packed close together, the steam can’t escape, and they end up boiling instead of frying. Space them a centimeter apart, and run two batches instead.
Recipe

Grilled sausages in the airfryer
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Ingredients
Sausages
- 8 pcs thick grilled sausages (About 800 g in total)
- 1 tsp neutral oil (For brushing)

To serve
- 8 pcs wholegrain hotdog buns
- 2 tbsp wholegrain mustard
- 2 tbsp ketchup
- 4 tbsp crispy fried onions
- 1 pcs cucumber (Cut into thin slices)

How to make it
Preparation
- Take 8 thick grilled sausages out of the fridge 15 minutes before cooking and pat them completely dry with kitchen roll. A dry skin is essential for the sausages to turn crispy in the airfryer.
- Brush the sausages all over with 1 tsp neutral oil. This gives an even colour and a crispier skin, without you needing a grill or a frying pan.
- Cut 1 pcs cucumber into thin slices and keep them chilled until the sausages are ready.
Cooking in the airfryer
- Preheat the airfryer to 190 °C. Place the sausages in the basket in a single layer, a couple of centimetres apart, so the hot air can circulate all the way around them.
- Cook the sausages at 190 °C for 12 minutes in total.
- Turn the sausages with tongs after 6 minutes so they turn evenly golden all over. If you want them extra crispy, turn the heat up to 200 °C for the last 2 minutes.
- Check with a meat thermometer that the core temperature is 70 °C. Very thick grilled sausages may need 2-3 minutes extra.
Serving
- Place 8 pcs wholegrain hotdog buns in the airfryer at 190 °C for 1-2 minutes, until warm and lightly crisp on the surface.
- Spread 2 tbsp wholegrain mustard and 2 tbsp ketchup in the buns, add the sausages and top with 4 tbsp crispy fried onions and the cucumber slices.
Our notes for the recipe
Pat the sausages completely dry before brushing them with oil, and never place them in two layers. Overlapping sausages steam each other, which makes the skin go soft instead of crispy. Extra crispy skin:
Turn the heat up to 200 °C for the last 2 minutes. The sausages get a noticeably crispier surface without the centre drying out. Variation:
Use spicy chorizo or bratwurst sausages instead, or wrap thin slices of bacon around the sausages before cooking. Serving:
Serve with potato salad, red cabbage salad or airfryer fries if you’d rather skip the bun. Portion size:
If your airfryer is smaller, you can make the dish in two batches and keep the first batch warm under foil.
Your notes for the recipe
Nutrition per serving (Guideline)
Important about shelf life and nutrition
Nutrition per serving (guideline): Calculations are based on data from the United States Department of Agriculture (USDA). Shelf life (guideline): Shelf life data is provided, as far as possible, by public institutions, including national food authorities. Our information is therefore only indicative, and it is your responsibility to obtain and calculate accurate information about shelf life and nutrition for all recipes on airfryerkogebogen.dk
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